Best Distributed Control Systems

Best Distributed control systems (DCS) is an industrial automation solution, a control system primarily employed in process industries to facilitate plant control through a distributed network of supervisory and control elements. It is typically used to control manufacturing processes in industries that are either continuous or complex batch-oriented such as refining, food & beverage, pharmaceutical, and petrochemicals.

Top 10 Distributed Control Systems 2020

  1. ABB Ltd
  2. Emerson Electric Co
  3. Siemens AG
  4. Honeywell
  5. Schneider Electric
  6. Yokogawa Electric Corporation
  7. GE
  8. Mitsubishi Group
  9. Toshiba Corporation
  10. Rockwool International A/S

Market Overview

Best distributed control systems (DCS) is a control system employed to handle processes or plants. It is used to provide better control, safety, product efficiency and quality at plants. DCS find application in end-use industries such as oil & gas, power generation, paper and pulp, food and beverage, pharmaceutical, and chemical. It is mainly used to control manufacturing through two processes, namely, batch-oriented and continuous. The batch-oriented process is used when the production is carried out in subsequent batches, while the continuous production method used to manufacture without interruption .and wait until the current batch is finished whereas, in the continuous flow, the process work without any break in time, extent or sequence until the work finished. DCS help in reducing installation costs by providing control functions to plants and enabling monitoring and decision-making access remotely.

There is a clear difference between programmable logic controllers (PLC) and DCS. PLC are used as a replacement for multiple relays and control discrete manufacturing processes whereas DCS are used as a replacement for proportional-integral-derivative (PID) and offer regulatory control to the plant. PLC are generally used in automotive applications while DCS are used in refining applications. DCS are found in many batch-oriented and continuous-production processes and they offer scalability, reduce complexity, and provide frequency in production over PLC.

The DCS market was valued at USD 15.42 billion in 2016 and is expected to reach USD 20.33 billion by 2022, at a CAGR of 4.97%, from 2017 to 2022. Some of the major driving factors for the market include the growing power sector and augmented power generation capacities worldwide and the importance of renewable and nuclear energy. However, factors such as stagnant growth of the oil & gas industry and slowdown in the mining industry in Asia Pacific, South America, and Africa pose challenges to the DCS market.

The major players in the DCS market are ABB Ltd. (Switzerland), Emerson Electric Co. (US), Siemens (Germany), Honeywell International Inc. (US), Schneider Electric SE (France), General Electric Company (US), and Yokogawa Electric Corporation (Japan).

Distributed control systems (DCS) are required by end-use industries such as oil & gas, chemicals, power generation, metals and mining, pharmaceutical, paper and pulp, food and beverage, cement and glass, sugar making, and water and wastewater. The DCS market is driven by growing industrial infrastructure in regions such as Asia Pacific, the Middle East, and Africa and the booming power sector and augmented power generation capabilities worldwide. However, there are various challenges faced by the market such as the stagnant growth of the oil & gas industry and cyber threats, which are expected to hamper market growth.

COMPETITIVE LEADERSHIP MAPPING TERMINOLOGY

The competitive leadership mapping showcased provides information for the Best distributed control systems. Vendor evaluations are based on two broad categories: product offering and business strategy. Each category carries various criteria, based on which vendors have been evaluated. The evaluation criteria considered under product offerings include the breadth of offering, delivery (based on industries that the vendors cater to, deployment models, and subscriptions), features/functionality, delivery, product quality and reliability, and product differentiation. The evaluation criteria considered under business strategy include geographic footprint (on the basis of geographic presence), channel strategy and fit, vision alignment, and effectiveness of growth (on the basis of innovations, partnerships, collaborations, and acquisitions).

VISIONARY LEADERS

Visionary leaders are the leading market players in terms of new developments such as product launches, innovative technologies, and adoption of growth strategies. These players have a broad portfolio of products that caters to most regions globally. Visionary leaders primarily focus on acquiring the leading market position through their strong financial capabilities and well-established brand equity. ABB Ltd, Rockwool International A/S, Honeywell, Siemens, Emerson Electric Co, GE, and Schneider Electric are few visionary leaders in this market.

DYNAMIC DIFFERENTIATORS

Dynamic differentiators are established vendors in Distributed Control Systems with strong business strategies. However, they have a weak product portfolio. They generally focus on a specific type of technology related to the product. There are many companies in this market that largely depend on their competitive R&D. These companies are closely monitoring and developing eye-tracking technology and devices for various applications, and expect to generate revenue by collaborating with other companies or licensing their technology. Toshiba Corporation, Metso Corporation, and Hitachi are dynamic differentiators in this market.

INNOVATORS

Innovators demonstrate substantial product innovations compared with their competitors. They have a focused service portfolio. However, they do not have strong growth strategies for their overall business. Azbil Corporation, Hyosung Corporation, Larsen & Turbo Ltd, Hollysys Automation Technologies Ltd, and CG Power and Industrial Solutions Ltd are innovators in the Distributed Control Systems market.

EMERGING COMPANIES

The emerging companies have niche service offerings. Their business strategies are not as strong as that of the established vendors. The emerging vendors include the new entrants in the market and require time to gain significant traction in the market. Can Technologies, Novatech LLC, Concept Systems, ZAT Company, Ingeteam, Moba Mobile Automation AG, Andritz AG, and Chint Group are emerging companies in this market.

Market Estimation

Market Estimation

Market Dynamics

Market Dynamics

Major Drivers 

Rise in Power Generation capability across the globe

There is continuous rise in demand for power which enabled huge investments in economy of Middle East, APAC, and Africa to enlarge their power generation capabilities. There is huge investment in power generation increase in Middle East regions like Egypt and Oman and renewable power generation investment in APAC and Africa countries like China, India, and South Africa. Qatar have consistent planning to enhance its power generation capabilities by 50%. Such boost in power generation is a straight consequence of quickly growing population as well as industrialization. This enlargement situation is expected to carry on and further enhance the demand for DCS.

Growing industrial infrastructure in emerging markets

The industrial sector, including the power and chemical industries, is consistently witnessing increased infrastructural investments. Regions such as the Middle East, Asia Pacific, and Africa are the major beneficiaries of these investments. This growth is also evident in other prominent regions such as North America and Europe due to growing investments in the oil & gas and power generation sectors. Some of the notable investments that reinforce the positive outlook in the Middle East include joint venture projects between Saudi Aramco and Dow Chemical, Aramco and Sumitomo Chemical, and SABIC and ExxonMobil Chemical.

Increased use of renewable and nuclear energy for the generation

The growing energy demand and increasing stringency in environmental regulations have resulted in an increased demand for unconventional sources of energy. Alternative and renewable energy sources are gaining importance in the energy sector. Solar and wind energy generation is expected to rise, along with alternative sources such as biomass fuels and gasification plants. Nuclear energy is also likely to go up steadily in the long-run. According to the International Energy Agency, nuclear power witnessed the highest capacity addition in 2016 of 10 GW gross. Asia Pacific is estimated to grow at the fastest rate in power generation from nuclear sources due to increased investments by China in doubling its power generation capacity to 58 GW by 2020. Consistent government efforts in non-conventional energy generation are also expected to fuel the changing trend in the power sector, which is a key market for DCS.

Opportunities in Distributed Control systems

Changes in manufacturing business in Middle East

The Middle East has been gradually more concentrating on expanding its manufacturing capacities. The main cause for this shift is to modify the regions responsibility as a raw material provider to a finished goods supplier, in the manufacturing sector. Furthermore, in an attempt to growing economy that is fewer oil-dependent, Middle East countries has been more and more focusing on their manufacturing businesses. Best Distributed control systems is used to control various manufacturing processes by controlling valves, actuators, and boilers.

Adoption of IIoT for real-time decision making

The emergence of technologies such as the Industrial Internet of Things (IIoT) has enabled decision making based on more accurate real-time information. The IIoT has created a new generation of automation systems that have unparalleled capability and extensibility. These systems are expected to play an important role in the industrial automation and control arena with leaner and flatter architecture, which is expected to bridge the gap between operational technologies (OT) and information technologies (IT). For instance, Emerson offers wireless and instant access to DCS and maintenance data, which helps in reducing overall operational costs in a longer time frame. The IIoT provides holistic insights and helps in faster decision marking and is, hence, expected to drive the DCS market.

Distributed Control Systems Markets Covered

Distributed Control Systems Markets Covered

 

Distributed Control Systems -  By Component

Best Distributed Control Systems market has been segmented, by component, into hardware, software, and services. The hardware segment comprises the physical components of DCS including remote terminal units and sensors. The software components include IT application parts and services include installation, maintenance, and upgradation.

HARDWARE

The hardware of Best Distributed Control Systems includes all the physical components that help in manufacturing processes. DCS consist of diverse devices such as valves, controls, actuators, and motor elements. Some of the hardware components include I/O modules, remote units, controllers, sensors, switches, transmitters, operator stations, engineering stations, human-machine interface, and networks and communications. The increasing number of industrial automation projects is a major factor driving the hardware segment of the Distributed Control Systems market. Developing economies in Asia Pacific are the fast growth markets for this segment. North America is also expected to be one of the key markets for Distributed Control Systems hardware.

SOFTWARE

The software segment includes IT applications such as advanced process control systems, controller integration with Distributed Control Systems, technology libraries, tele control software, connection IT systems, parameter control and materials management systems, process optimization and process safety solutions, and advanced software and virtualization solutions. It offers a common platform for devices to connect and operate. The upgradation of existing software, increased use of Distributed Control Systems in cloud computing technology, and upcoming technologies are the major drivers of the software segment of the Distributed Control Systems market. The software market is one of the largest DCS markets as the solutions are cost-effective and can be replaced and upgraded easily. Asia Pacific is the largest and North America the fastest-growing Distributed Control Systems market.

SERVICES

Best distributed control systems services include maintenance, installation, upgradation, plant asset management, alarm management, lifecycle services, migration services, consulting services, simulation and training services, and technical assistance. Plant optimization is one of the key factors driving the services segment of the distributed control systems market. Asia Pacific is the largest and fastest-growing DCS services market. The key markets include North America and Europe.

Distributed Control Systems -  By Application

Distributed Control Systems market has been segmented, by application, into continuous process and batch-oriented process. DCS can be found in various industries such as chemical, oil & gas, power generation, and food and beverage. There are two types of automation solutions, namely, PLC and DCS. PLC are used mainly in discrete manufacturing processes whereas DCS are implemented in regulatory processes.

CONTINUOUS PROCESS

The continuous process is a method where the manufacturing process is carried out without any interruption. It is generally preferred when producing large quantities. It is one of the fastest growing applications in the Distributed Control Systems market and is used in the oil & gas, chemicals, power generation, and water and wastewater treatment industries. It is one of the more efficient and profitable methods of production. The use in nuclear and renewable sectors in the power generation industry, upstream and downstream activities in the oil & gas industry, increasing production of chemicals, and the high demand in the refining industry are the major factors driving the continuous process market. Emerging economies in Asia Pacific and North America comprise fast-growth markets for the continuous process segment. Europe is also expected to be a key market for this application segment.

BATCH-ORIENTED PROCESS

The batch-oriented process is where products are manufactured in batches. It is generally used when the capacity of product is low and the demand for superior quality is high. The process finds application in the metals and mining, pharmaceutical, paper and pulp, food and beverage, sugar making, and cement and glass industries where each step of the manufacturing process must be controlled and carefully monitored. Distributed Control systems are preferred to provide basic control, unit supervision, process management, recipe management, product information management, and production planning and scheduling. The installed capacity of the Best Distributed Control System in batch-oriented processes is low as compared to the continuous process due to its discontinuity, great complexity, and high costs.

Distributed Control System-  By End-Use Industry

Distributed Control System market has been segmented, by end-use industry, into oil & gas, power generation, chemicals, food and beverage, pharmaceuticals, metals and mining, paper and pulp, and others. The others end-use industry includes cement and glass, sugar making, and water and wastewater. The power generation segment is expected to grow at the highest CAGR of 5.51%, during the forecast period, and the oil & gas segment is expected to be the largest during the forecast period.

OIL & GAS

Distributed Control System consists of petrochemicals, refining, and oil & gas extraction. In the oil & gas end-use industry, DCS find application in upstream and downstream operations. Upstream automation includes onshore and offshore activities such as drilling, extraction, wellhead automation and separation, and completion. Downstream automation includes refining of crude oil and processing and purification of raw natural gas. The use of DCS in these sectors maximizes the productivity of operations, reduces unplanned downtime, and integrates complex operations, thereby, improving the efficiency of plant operations. The midstream and downstream sectors are also expected to grow in the near future; the upstream sector is expected to grow at a high rate in coming years due to the shale gas revolution in North America and offshore E&P investments. Factors such as the discovery of new oil & gas wells, refurbishment of old wells, and need for enhanced safety and security standards in oil & gas fields are driving the demand for DCS in the oil & gas end-use industry.

POWER GENERATION

The use of Distributed Control Systems in the power generation industry includes coal-fired power plants, gas-fired power plants, hydropower plants, solar power plants, and wind power plants. The end-use power generation industry uses DCS for process automation of plants due to its ability to integrate PLCs, third-party controls, safety systems, and turbomachinery controls. Distributed Control Systems also help monitor and control power plant processes such as water quality, feedwater heaters, and heat exchangers. They are preferred in the power industry as they react quickly to operating parameters such as multiple fuel tradeoffs, varying power demand, and fuel costs. Moreover, the maintenance staff at a plant receives an asset management view of the plant to access maintenance activities, spare part inventories, and work orders. Distributed Control Systems markets in emerging economies such as China, India, and Brazil show remarkable growth due to the increasing power generation capacity in these countries to meet the growing electricity demand.

CHEMICALS

Distributed Control Systems play a vital role in a wide range of industries such as pharmaceuticals, automobiles, textiles, furniture, paint, paper, electronics, agriculture, construction, and appliances. Chemicals are typically manufactured using both batch-oriented and continuous processes. The batch-oriented process is used when the raw material and other components are placed in a closed container before the process starts. The continuous process is used when the chemicals are manufactured in large quantities. This industry is mainly affected by high levels of automation and is governed by strict standards. Hence, Distributed Control Systems are used to achieve maximum profit and production with a lesser need for human labour to handle harmful substances. DCS helps increase the efficiency of plant operations, improve productivity of plants, maximize asset performance, and drive down costs. Some of the companies that provide DCS products and services for the chemical industry are Yokogawa, ABB, Schneider, and Emerson.

FOOD & BEVERAGE

The food industry is lagging in the adoption of new technologies. However, consumer expectations regarding quality and safety have forced the food industry to use automated manufacturing processes. These include the production of fast moving consumer goods (FMCG), storage, packaging, and logistics. Suppliers are looking to better the quality of food and provide technologically advanced products while keeping production costs to a minimum. Industrial automation systems such as Distributed Control Systems allow for the integration of batch operations to provide operational and continuous control and help in every stage of production, from receiving raw material to the finished product. These systems help the food industry maintain the quality of products and fulfill the needs of consumers.

PHARMACEUTICAL

Distributed Control systems are used in the pharmaceutical industry to increase productivity, minimize costs, improve safety and reliability, and reduce waste. The pharmaceutical manufacturing industry is divided into two operations, namely, process and discrete. Distributed Control systems are employed for process-based applications for performing tasks such as manufacturing process, controlling actuators, and maintaining adequate pressure and temperature. Automation offers better monitoring facilities from remote locations. Pharmaceutical manufacturers aim to achieve more control and efficiency of processes. Many companies provide different types of solutions to meet the needs of the pharmaceutical industry. For example, the manufacturing executions systems (MES) provide by Siemens provide better control and trace the processes that are connected to during the manufacture of pharmaceutical products. The major operation in the pharmaceutical industry is defect identification to ensure the quality of the product. Distributed Control systems are required in the pharmaceutical industry to provide better quality and safety.

METALS & MINING

Distributed Control Systems industry is one of the most challenging and DCS are widely used to improve production and efficiency. Ferrous and non-ferrous metals are considered in the metal and mining industry. The metals industry uses Distributed Control Systems to better cost-effectiveness, payload capacity, productivity, and quality. Processes such as extraction, crushing and grinding, and leaching and flotation require control and monitoring. Some of the challenges faced by mining firms are the need to increase productivity and quality, minimize lifecycle cost, increase sustainability, and respond quickly and effectively. The demand for iron and steel is expected to grow at a higher rate which may reflect on the metals market.

PAPER & PULP

Paper production starts with the making of pulp either chemically or mechanically. Paper appears in many forms such as daily newspapers, packaging, magazines, and art paper. The processes involved in paper making include wood handling, bleaching of pulp, production of pulp from wood, stock preparation, water treatment, starch cooking, filler preparation, and broke handling. Modern paper mills carry out these operations through several thousand controlling loops. Paper mills require advanced control systems such as DCS. Distributed Control systems are used in the paper and pulp industry to provide better performance and efficient results.

OTHERS

Distributed Control Systems include the cement and glass, sugar-making, and water and wastewater treatment industries. The cement industry requires automated processes for raw material blending, clinker kilning, and cement grinding. DCS plays an important role in the glass products and sugar industries from receiving raw materials to making the finished product. In the water and wastewater treatment industries, Best Distributed Control System play a vital role in providing quality and safety and reducing costs.

Distributed Control System- By Region

Distributed Control Systems market, by region, has been segmented into North America, South America, Europe, Asia Pacific, South-East Asia, the Middle East, and Africa.

ASIA PACIFIC

Asia Pacific contributed a share of 31.9% for the Best Distributed Control Systems market in 2016. It comprises China, India, Malaysia, Japan, South Korea, and the rest of Asia Pacific. DCS find applications in the power generation, oil & gas, and chemical industries. The country is one of the largest markets for DCSs and also the fastest growing economy in the world. The government is continuously supporting the clean energy project and reducing carbon emissions, which would lead to strong growth rate of the industry in the future. The rapid increment in the economic growth would increase the demand for power consumption. This would need greater investments in the power plant infrastructure in order to fulfill the demand for power generation. Hence, investments in such areas would surely boost up the demand for the DCS market.

1. China

China contributed a share of 39.5% to the Asia Pacific region for the Distributed Control Systems market in 2016 and it is one of the largest markets for DCS in the region. Distributed Control Systems is used in various industries, such as power generation, paper and pulp, oil & gas, and food and beverages. Some of the major key players in the DCS market in the country are Chint Electric, ABB, Siemens, and HollySys, among others. It is the second largest pharmaceutical market in the world after the US and the largest producer and exporter of pharmaceutical ingredients across the globe. China is home to large number of industries, which consumes a large amount of electricity every year. Coal is the major source to generate electricity in the country.

China plans to replace coal with other renewable sources and natural gas to reduce carbon emissions in urban areas. This would increase the demand for hardware and software components.

2. Japan

Japan contributed a share of 20.8% to the Asia Pacific region for the Best Distributed Control Systems market in 2016. Distributed Control Systems find applications in the food & beverage, paper and pulp, cement and glass, and power generation industries. In 2011, after the tsunami hit Japan, the country faced a decline in the self-sufficiency rates, electricity rates, and increase in the infrastructural cost, upgrading the electric grid and addition of new power plant to deal with the power shortage. The government of Japan is aiming to improve the efficiency of infrastructure and use all types of renewable energy sources, such as thermal power, geothermal power, biomass, photovoltaic, and wind energy. DCS are employed in power generation to control various power processes, such as boiler valves, temperatures, actuators, and pressure. Hence, this would impact the Distributed Control Systems market. Mitsubishi Electric, ABB, Schneider, Siemens, and Yokogawa are the major players for DCSs in the country.

3. India

India is the largest populated country in the world and sixth largest energy consumer, accounting 3.4% of the global energy consumption. The consumption of energy in India is higher as compared to others. Therefore, to meet the need of customers, the country adopted industrial automation. DCS majorly find applications in the oil & gas, chemical, and power generation industries in the country. ABB, Schneider, Yokogawa, Rockwell, Honeywell, Siemens, and Larsen & Toubro are some of the major players in the country.

According to the power ministry, the country does not need extra power plants for the next three years, as it can manage with its existing plants that are currently underutilized. The government of India plans to generate two trillion units (kilowatt hours) of energy by 2019 with the use of renewable energy. Hence, the demand for the manufacturing sector and residential sector is expected to grow due to government initiatives. Hence, investments in such sectors are expected to fuel the growth of the DCS market in India in the coming years.

4. South Korea

South Korea is one of the major energy importers of LNG. DCSs are majorly used in software and hardware applications due to the increasing demand for industrial automation solutions. By 2020, the software market is expected to hold the largest market which is likely to account for 59%. Investments in the solar energy system, secondary cells, and renewable energy are expected to fuel the growth in the Distributed Control Systems market. Hyosung, Siemens, Schneider, and Yokogawa are the major players for the DCS market in the country.

NORTH AMERICA

North America region has been segmented by country into the US, Canada, and Mexico. These countries are the largest producers and users of renewable energy. The primary drivers of the DCS market in North America are the booming infrastructure and oil & gas industry. Rapid increment in upstream and downstream activities and a highly optimistic outlook for the oil & gas industry are the major factors expected to drive the DCS market in this region. In North America, the power generation industry is expected to grow at the second highest CAGR of 5.30% during the forecast period, because of the increased use of Best Distributed Control Systems in pharmaceutical processing.

1. US

The US is one of the largest producers of oil & gas. DCS find applications in pharmaceutical, chemicals, oil & gas, and power generation. According to the US Energy Information Administration (EIA), in 2016, the country consumed almost 7.19 billion barrels of petroleum products on an average of about 19.63 million barrels. New pipeline infrastructure continues to develop within both Mexico and the US to meet the growing demand for electric power generators. It is expected that after 2020 the US would be able to export over 11 Bcf/d (over 80 million tons per year) of LNG worldwide. The growth of economic activities in the manufacturing and oil & gas sector and improvement in the standard of living, are likely to increase the power demand in developing countries. This is expected to drive the DCS market in the future. The US contributed 66.2% of the total DCS market in North America in 2016. ABB, Schneider, Rockwell, Honeywell, Yokogawa, and Rockwell are some of the major players in the country for the Best Distributed Control Systems market.

2. Canada

Canada is one of the most innovative countries in the pharmaceutical sector and is one of the leading locations for clinical trials. Distributed Control Systems finds wide applications in industries, such as oil & gas, metals and mining, and power generation. Canada is the fifth largest producer of crude oil in the world and generates plenty of conventional and unconventional sources of natural gas that include shale gas, oil sands, and natural gas from coal. It generates approximately 65% of its total electricity from renewable sources every year. Many pharmaceutical companies have invested in industrial translational activities in Canada in the recent year. This is likely to lead to a strong R&D center in the country and would drive the demand for the pharmaceutical market in Canada.

3. Mexico

Distributed Control Systems end-use industries are metals and mining, oil & gas, and pharmaceutical industries. The demand for natural gas and electricity is expected to rise which would increase the opportunity for infrastructure to create pipelines, power generation, and transmission grids. This would directly impact the infrastructure sector of the country. The Mexican government is focusing on investing in increasing infrastructure which includes container ports and the modernization of airports and railroads. In Mexico, DCS solutions are used in metal and mining, oil & gas, and pharmaceutical industries. The electricity generation growth rate per annum in Mexico from 2005 to 2015 was 2.3%. The country has a strong focus on industries, such as metals and mining, which is expected to have the highest potential growth in the DCS market.

EUROPE

Europe contributed 19.1% to the DCS market in 2016. The European energy policy has set a 20-20-20 target for the year 2020. The region is moving from fossil fuels to renewable energy sources, such as hydropower, solar energy, wind power, and biofuels. The objective of the 20-20-20 target is 20% reduction of greenhouse gas emissions in EU, 20% improvement in energy efficiency, and 20% rise in energy consumption from renewable energy sources. Government incentives for the manufacturing industries and environmental regulations would drive the DCS market in Europe. Russia and the UK are expected to grow at high pace in the Best Distributed Control Systems market during the forecast period.

MIDDLE EAST

The Middle East accounted for 14.1% of the total market share in the DCS market in 2016. Major countries that come under the region are Saudi Arabia, the UAE, Qatar, and Kuwait. The region is having the largest reserve of hydrocarbons in the world and is also one of the leading petroleum producing regions in the world. It is the primary exporter of oil & gas globally, mainly to the Asian countries, such as China and India. Oil export sanction in Iran slightly rose in January 2016, which led to an increase in E&P investments in the country. This is expected to grow the DCS market in the region.

SOUTH AMERICA

South America accounted for 8.9% of the total market share in the DCS market in 2016. Major countries that come under the region are Brazil, Argentina, and Venezuela. The region is having a steady growth since 1970 in the power sector. The regional electricity production in this region is 5.9% every year. Brazil is the largest electricity producer in South America which accounted 36% of the total electricity generation as compared to other countries of the region, such as Mexico 21%, Argentina 9%, and Venezuela 9%. The government in the region is focusing on deepwater projects to increase the production for conventional oil & gas. Investments in various oil & gas industries are expected to grow the market for Best Distributed Control System.

AFRICA

Africa accounted for 3.1% of the total market share in the Distributed Control Systems market in 2016. Major countries that come under the region are South Africa, Nigeria, Algeria, and the rest of Africa. The African energy sector is one of the important factors for the future development. Nigeria and Algeria together accounted for 68.4% of natural gas reserves in Africa. The huge development in the country for energy resources and the energy sector is expected to grow the market for DCS in the future.

The government of Africa is planning to expand its sub-Saharan energy system by 2040, in terms of energy. It is expected that the demand for bioenergy will grow to 40% by 2040, and the oil production would rise above 6 mb/d by 2020. It would impact the successful development of the energy sector. Investments in such areas would boost the Distributed Control Systems market in the near future in Africa.

Best Distributed Control Systems

Comparing 25 vendors in Distributed Control Systems across 9 criteria.

360Quadrant For Distributed Control Systems, Q2 2022

The 20 Companies That Matter Most And How They Stack Up

599,864 professionals have used our research since 2010

All vendors(25)
4.8
ABB offers a wide range of products and services for complex and critical processes. ABB's System 800xA provides process and production control and safety to end-users in the oil & gas, petrochemicals, metal and minerals, marine, pulp and paper, chemicals, and power industries. Freelance is another solution provided by the company for simple to complex applications. The company also focuses on R&D to provide better products and services to its customers.
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4.5

Yokogawa provides industrial automation and control equipment. The company operates through 3 segments, namely, industrial automation and control business, test and measurement business, and aviation and other business. It offers DCS through its industrial automation and control business segment. The company offers a wide range of DCS products, with CENTUM VP as its premier DCS.

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4.4
Emerson has wide range DCS systems. The company's premier DCS systems are DeltaV and Ovation. The company also focuses on its R&D process to develop more products and serve better quality and standardized products to its customers. In July 2013, Schneider acquired Invensys, to capture a strong installed base of distributed control systems.
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4.3
SIEMENS offers integrated solutions for the midstream oil & gas segment. The company's premier DCS system is the Simatic PCS 7. The company mainly focuses on R&D to develop new products and increase its offering globally. Siemens has a presence in almost every country of the world and generates 85% of its business from outside Germany.
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4.1
Honeywell has a strong DCS product portfolio to provide a wide range of measurement and control services that enable process safety and operational performance. The company's premier product is the Experion PKS. It also focuses on innovating new products to provide higher efficiency to its customers.
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Schneider has a strong portfolio of automation control products. It offers both process and discrete automation systems to various industries. Schneider's premier DCS system is the Foxboro. The company also focuses on its R&D process to provide new products and services to its customers.
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3.6
GE is the leading digital industrial companies worldwide. The company operates through 8 segments, namely, power, aviation, healthcare, energy management, oil & gas, energy connection and lighting capital, renewable energy, and transportation. The oil & gas segment is further sub-segmented into turbomachinery solutions (TMS), subsea system and drilling (SS&D), and digital solutions, surface, and downstream technology solutions (DTS).
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Toshiba International Corporation Pvt Ltd. is a wholly owned subsidiary of Toshiba Corporation. Toshiba provides electronic and electrical products and solutions. The company operates through 5 segments, namely, energy and infrastructure, electronic devices and components, community solutions, lifestyle products and services, and others. The company serves various industries such as metals, material handling, pulp and paper, industrial application, and mineral processing. The company offers DCS through its energy and infrastructure segment. Toshiba has 551 subsidiaries and the company earns approximately 41% of its total revenue from Japan.

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2.7

Metso is a leading industrial company that caters to various industries such as mining, aggregates, recycling, oil & gas, pulp and paper, and process. The company operates through 3 segments, namely, minerals services, minerals capitals, and flow control. In 2016, its service business accounted for 66% of its total business. The company offers DCS system through its flow control segment. The company also provides process automation system solutions to various process industries such as mining, pulp and paper, and oil & gas through this segment. The company operates in more than 40 countries.

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2.7

Hitachi provides electronics, nuclear, transportation, and industrial systems. The company operates through 9 segments, namely, social infrastructure and industrial systems, information and telecommunication systems, high function material and components, electronic systems and equipment, others (logistics and other services), automotive systems, construction machinery, smart life and eco-friendly systems, and financial services. It offers DCS through the automotive systems segment.

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Azbil manufactures measurement and control equipment. The company was formerly known as Yamatake Corporation. It operates through 3 segments, namely, building automation (BA) business, advanced automation (AA) business, and life automation (LA) business. It offers DCS through its advanced automation segment. The segment also offers solutions, maintenance, instrumentation, and engineering services to various industries such as petrochemical and chemicals, oil refining, electric power, iron and steel, waste management, water supply and sewage, pulp and paper, and shipping.
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Frequently Asked Questions (FAQs)
The DCS market was valued at USD 15.42 billion in 2016 and is expected to reach USD 20.33 billion by 2022, at a CAGR of 4.97%, from 2017 to 2022.
ABB, Schneider, Rockwell, Honeywell, Yokogawa, and Rockwell are some of the major players in North America.
Industries majorly using DCS solutions are oil & gas, chemicals, power generation, metals and mining, pharmaceutical, paper and pulp, food and beverage, cement and glass, sugar making, and water and wastewater.
Stagnant growth of the oil & gas industry is one of the major challenge that DCS market will face.
Recent trends in DCS market includes Remote I/O Enclosures, Virtualization of HMI, Electronic Marshalling, Integration of Skid-mounted Systems, Virtualization of DCS Support Systems, and Virtualized DCS Project Development.